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Formlabs announces 3D printed footwear partnership with New Balance following major product …

Jun 5, 2017 | By Benedict

On the same day as its unveiling of two exciting new 3D printing systems, Formlabs has announced a partnership with sportswear brand and fellow Massachusetts company New Balance. Formlabs will use the Form 2 SLA 3D printer to create 3D printed footwear materials.

SLA 3D printing pioneer Formlabs will create 3D printed footwear materials for New Balance

Earlier today, Formlabs caused a massive stir with the announcement of two new 3D printing systems, the Fuse 1 SLS 3D printer and Form Cell automated production system. In a separate announcement, the company has also revealed a few details regarding a forthcoming collaboration with sportswear company New Balance, a company that already leads the pack in terms of 3D printed footwear.

As part of the exciting new Massachusetts-based partnership, Formlabs says it will use its acclaimed Form 2 SLA 3D printer to create 3D printed footwear materials that are designed to improve athlete performance for New Balance.

“We’re proud to work with New Balance to provide cutting-edge 3D printing technologies for large-scale domestic manufacturing,� said Max Lobovsky, CEO of Formlabs. “3D printing gives companies the ability to provide higher performance, better fitting, and more personalized products. With New Balance, we are demonstrating that it can be done at scale for consumer goods.�

Formlabs unveiled the Fuse 1 and Form Cell 3D printing systems earlier today

Although the 3D printing headlines today will be dominated by Formlabs’ unveiling of its first metal 3D printer, the Fuse 1, the established Form 2 will continue to play a huge role in Formlabs life. With the brand new Form Cell production system, Formlabs and its customers will now be able to use the Form 2 as part of a fully automated production line. This will allow the 3D printing pioneer to create large quantities of its 3D printed footwear components for New Balance.

“New Balance is excited to work with fellow Boston-based Formlabs on our next evolution in 3D printing,� says Rob DeMartini, New Balance President and CEO. “We have been a leader with 3D printing technology for many years, when we were the first to bring customized spike plates to our professional runners and have expanded into other sports since then. Now we look forward to taking this technology to consumers to further improve athlete performance.�

Edith Harmon, Vice President of Advanced Products at New Balance, provided a few extra details about the partnership at Formlabs’ Digital Factory conference, which was being held today at MIT in Cambridge, Massachusetts. She explained that athletes will have the chance to modify their 3D printed footwear using a dedicated, easy-to-use app, and also highlighted New Balance’s experience working with 3D printing on its Zante Generate running shoe.

Continuous production of the 3D printed footwear materials is expected to begin in 2018 at New Balance-owned facilities.

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Prints charming: Formlabs launches new 3D printer, Form 2, today

An industry leader and a respected manufacturer of 3D printers and more, they continue to raise the bar in terms of standards for professionals in industries such as engineering, medical, film-making, both big and small business, and art and design. Formlabs is pitching the new product, which costs $3,499 (Form 1 is priced at $2,799) and starts shipping this November, as an affordable and easy-to-use 3D printing solution for professional engineers, designers and other kinds of creators. The laser on the new printer is 5- percent more powerful compared to the one installed in its direct predecessor, the Form 1+.

Large parts requiring intricate detailing can be printed with a new process included in the Form 2 that offers a sliding peel mechanism, wiper, and heated resin tank, along with an automated system that refills the tank with new resin cartridges during printing.

Other features to shout about include 1-click-printing, a full-colour touchscreen and Wi-Fi connectivity. The Form 2 offers wireless printing via Wi-Fi, with custom notifications and mobile alerts. It’s lovely to get a text from your printer, even just to make those late hours in the office a bit less lonely.

“If you give someone access to rapid prototyping and 3D printing, it changes the way they think”, Lakatos says.

Lobovsky acknowledged the market for 3-D printers has “gotten more competitive, with way more players” than when the company was founded in 2011, by a trio of MIT students and alumni.

Form 2 can produce 40 per cent more print outputs than its successor which makes it produce and print larger objects.

The new 3D printer introduced by Formlabs is called “Form 2.’ It has a boxy frame and an orange, UV light-blocking hood”.

It’s estimated that the 3D printing market will grow to .2 billion by 2018, a compounded annual growth rate of 45.7 percent over the five year period.

As part of the Form 2 launch, Formlabs will be livestreaming a public unveiling today, September 22nd, at 10 am ET, from the Museum of Science in Boston; the livestream and subsequent archived webcast will be available for viewing and replay on Formlabs’ website.

It used to be that all the printer’s settings and functions were controlled on your laptop through Formlabs’ PreForm software, but with the Form 2, everything can be controlled right from the printer’s big, lovely touchscreen.

“The dirty secret about 3D printing is that it fails a lot because there are so many variables in making a project”, said Formlabs co-founder Max Lobovsky, who led TNW through an in-person demo of the new printer. “The first wave [of 3D printing] was big industrial machines… that was the beginning in the 80’s to mid 2000’s”.